NSH Group at EMO 2025: Sustainable Solutions in Mechanical Engineering
A strong presence at the world’s leading trade fair
EMO 2025 is recognized as the world’s most important trade fair for the machine tool industry – and once again, the NSH Group is taking part with a clear focus: Sustainability in Machining. At the core of our exhibition presence are innovative solutions that combine technological progress with sustainable development for the industry.
TURN-MILL – Redefining Complete Machining
With our TURN-MILL machining centers of the MC series – from the N20MC to the N60MC – we impressively demonstrated at EMO 2025 what modern complete machining looks like. The proven slant-bed machine concept combines decades of experience with state-of-the-art technology, representing maximum flexibility, precision, and cost efficiency.
Particular attention was drawn to the modular design of our TURN-MILL machines: it enables customized solutions for a wide range of components and applications – all in a single setup (closed-door machining). This sets new standards in terms of efficiency and process reliability.
A real highlight at our booth was the use of augmented and virtual reality: visitors were able to virtually configure their own machine and experience the vast range of features and technologies up close. This interactive experience clearly showcased the versatility and forward-looking nature of the TURN-MILL platform.
More Information on NILES-SIMMONS Turn-Mill Machining Centers
EURO 7 – Spotlight on Brake Disc Rolling
At EMO 2025, our newly developed HEGENSCHEIDT brake disc rolling machine 7796 celebrated its premiere. It makes a key contribution to meeting the strict EURO 7 standards and impresses with an economical, energy-efficient, and resource-saving process.
Through precise cold rolling, harmful tensile residual stresses are eliminated, surface roughness is reduced by up to 75%, and the service life of brake discs is significantly extended. In addition, deformations caused by laser cladding can be reliably corrected.
We also showcased the complete brake disc machining process within the NSH Group – from preparation and turning to perforation and rolling, including part handling and automation.
CAPTO – Polygon Turning Process
At EMO 2025, we showcased the live machining of Capto components on our compact vertical CNC turning center RASOMA DZS. At the heart of the demonstration was the newly developed multifunctional spindle, which enables the production of polygonal profiles through a continuous turning process.
With the innovative polygon turning and multi-edge forming technology, Capto interfaces and shaft-hub connections can be manufactured far more efficiently and resource-consciously than with conventional methods. The result: shorter machining times, higher contour precision, and increased torque transmission through the form-fit connection.
In addition, we provided an overview of the NSH Group’s expertise in polygon and Capto machining – from pre-turning to finish grinding with reduced stock removal. A consistently sustainable approach that takes production to a new level.
INNOVATED GRINDING – Software and Process Innovations
Grinding processes place high demands on efficiency and sustainability. At EMO 2025, we demonstrated how innovative solutions can successfully meet these challenges – both in process design and software development.
A highlight was our newly developed special steady rest, which automatically aligns long, slender components. This eliminates the need for manual re-alignment, making the grinding process faster and safer, while reducing scrap and conserving resources.
We also presented an extension of our WoP operating software with a new 3D module. With this feature, STEP files can be automatically converted into 3D models, from which work plans and job lists are generated. The result: greater transparency and predictability, fewer errors, and reduced operator workload.
Impressions from Our Booth
Visit from Our Young Talents
A special highlight of the trade fair was the visit from our young talents. Apprentices from the German sites of the NSH Group – NILES SIMMONS, RASOMA, WEMA GLAUCHAU, and HEGENSCHEIDT – took the opportunity to experience our innovations firsthand and actively participate in the exhibition. Their enthusiasm reflects the future viability of our group and underlines how essential the promotion of young talent is for sustainable success.